It is really important to star the development of the prject with a sketch to visualize the different parts that will be needed to accomplish the project.
3D Modeling:
Create detailed 3D models of all physical components using CAD software (SolidWorks for the MDF structure and Fusion 360 for the camera mechanism).
Material Selection:
Choose appropriate materials for each component, such as MDF for the structure, acrylic for the platform, and PLA/PETG for the 3D printed parts.
Structural Design and Analysis:
Perform finite element analysis (FEA) on the structure to ensure it can withstand the weight and stresses of use.
Electronics Design:
Design the custom PCB using KiCAD and select electronic components, including the Xiao Seed RP2040 microcontroller, NEMA 17 stepper motor, LEDs, and Mosfet.
Software Development:
Develop the software for the microcontroller using Arduino IDE with C# and create the user interface using Python with TKinter.
Manufacturing:
Fabricate the physical components:
MDF Structure: Cut using CNC router.
Acrylic Platform: Cut to size.
Camera Mechanism: 3D print parts using PLA and PETG.
PCB: Manufacture using the Roland SRM-20 machine.
Assembly:
Assemble all the physical and electronic components, integrating the 3D printed parts, MDF structure, acrylic platform, and electronic modules.
Testing and Debugging: Conduct thorough testing of the assembled Photo-Podoscope to identify and fix any issues. This includes testing the structural integrity, electronic functionality, and software performance.
Optimization: Optimize the design and software based on testing feedback to improve performance, reliability, and user experience.
Documentation: Document the entire design and development process, including schematics, CAD files, software code, and a user manual.
WHAT TASKS REMAIN?
The documentation of the Final project still needs to be updated
The files need to be uploaded
WHAT HAS WORKED? WHAT HASN'T?
What has Worked
What hasn’t?
Interface communication
PCB needs a redesign for only 1 LED strip
Driver communication to motors
Camera integration
MDF structure
WHAT QUESTIONS NEED TO BE RESOLVED?
Before finalizing the project, it is crucial to address the mechanical resistance of the structure, to do so, I had an finite element analysis made based on a 100 kg limit. To create the finite element analysis I used SolidWorks. Will the Acrylic be resistant enough?
How can I make sure that there is a nice integration in the project?
What will happen when?
March
March 1 - 3: Define Project Scope and Objectives
Duration: 3 days
March 4 - 7: Initial Design and Planning
Duration: 4 days
March 8 - 31
March 8 - 14: CAD Design for MDF Structure (SolidWorks)
Duration: 7 days
March 15 - 21: CAD Design for Camera Mechanism (Fusion 360)
Duration: 7 days
March 22 - 28: PCB Design (KiCAD)
Duration: 7 days
March 29 - 31: Review and Finalize Designs
Duration: 3 days
April
April 1 - 5: Finite Element Analysis (FEA) for Structure
Duration: 5 days
April 6 - 15: Fabrication of MDF Structure (CNC Router)
Duration: 10 days
April 16 - 25: 3D Printing of Camera Mechanism (PLA, PETG)
Duration: 10 days
April 26 - 30: PCB Fabrication (Roland SRM-20)
Duration: 5 days
May
May 1 - 5: Assembly of Physical Components
Duration: 5 days
May 6 - 10: Microcontroller Programming (Arduino IDE, C#)
Duration: 5 days
May 11 - 15: Interface Programming (Python Tkinter)